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Mahindra Sets Safety Milestone with Live EV Crash Test and Extreme Battery Torture Demonstrations

Chennai: In a groundbreaking move for the Indian automotive industry, Mahindra has redefined EV safety benchmarks by conducting the country’s first-ever live electric vehicle crash test. The feat was accomplished with its Electric Origin eSUV, the XEV 9e, at its state-of-the-art Passive Safety Lab in Tamil Nadu, one of the largest OEM-owned facilities in the world.

The demonstration wasn’t limited to crash tests—Mahindra also showcased the resilience of its battery systems through an array of extreme torture tests, emphasizing its commitment to innovation and safety.


Revolutionizing Safety with a Live Crash Test

The XEV 9e underwent a rigorous frontal 40 percent offset deformable barrier crash test at 64 km/h. The live demonstration highlighted the eSUV’s robust engineering: airbags deployed as intended, and the occupant cage remained uncompromised, showcasing exceptional structural integrity and passenger safety.

This test establishes Mahindra as the first Indian Original Equipment Manufacturer (OEM) to conduct a live crash test, marking a significant milestone in the domestic EV market.


Battery Torture Tests Redefine Durability Standards

In addition to the crash test, Mahindra put its cutting-edge battery systems through some of the most punishing scenarios imaginable. The tests underscored the company’s commitment to safety under extreme conditions:

  • Nail Penetration Test: A battery cell was pierced with a nail to simulate physical damage. The test confirmed the cell’s ability to withstand impact without catastrophic failure.
  • Fire Resistance Test: A fully charged battery was subjected to open flames, proving its resilience under extreme temperatures. The battery maintained structural integrity and avoided explosions or fires.
  • Crush Test: A dramatic highlight of the event, a 22-tonne truck was driven over a live battery pack. Despite the immense pressure, the battery preserved its structural and electrical functionality, including charging capabilities.

Pioneering Safety and Sustainability

With these live demonstrations, Mahindra is setting new safety benchmarks, not just for India but for the global automotive industry. The XEV 9e and its counterpart, the BE 6e, are emblematic of Mahindra’s dual commitment to safety and sustainability. These eSUVs are designed to exceed global safety standards while leading the way for safer, more robust electric mobility solutions.

By prioritizing safety innovation alongside environmental consciousness, Mahindra continues to reinforce its leadership in engineering next-generation vehicles that redefine what’s possible in the EV sector.

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